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Thanks to a reliable network of partners (for PCB, SMT, Mechanical, Plastics), and internal processes for quality control, integration and follow-up, REFLEX CES can handle and is sized forthe production of electronic boards and systems. As proof, REFLEX CES has a production capacity of 40 000 boards per year.

REFLEX CES relies on a strong EMS (Electronics Manufacturing Services) network.

REFLEX CES is able to manage your project during all phases: product development, system integration, manufacturing and assembly, PCB design and layout, model shop rapid prototyping.

REFLEX CES and its subcontractors are respecting IPC 610 and IPC 600, regulatory standards in electronic.

Prototyping

The prototyping activity is the action of creating and testing samples, before replicating it in the industrialization and production phases

In REFLEX CES, a unique research & development team internally manages the entire prototyping activity, from conception to final technical validation, including interaction with customers.

REFLEX CES takes care of the complete turnkey production and assembly services:

  • Development of inhouse test bench for prototypes, individually designed for each project
  • Printed circuit boards (including Surface Mount, Through Hole, RF communication, and backplane pressfit)
  • Subcontractors highly specialized in complex HDI PCB
  • Mechanical assemblies
  • Box build
  • Cable and hardness assemblies
  • Integrated purchasing department, to take off the risks during procurement phases

New Product Introduction (NPI) Process

The NPI process defines the stages required for a smooth transition from design to manufacturing:

  • Quick turn prototyping
  • Program transfer process
  • Resource planning
  • Design For Manufacturing (DFM) – for all new product builds

Industrialization is when the prototype concept is optimized for cost-effective production and assembly.

REFLEX CES provides customers with 20 years of leadership and experience in advanced PCB Assembly technology, with proven processes, a full range of services and a strong and worldwide network of partners. From prototyping, low volume high mix to high volume global manufacturing, we provide industrialization services worldwide.

Development of an automatic test bench with several checking steps, and implementation of other tests:

  • X-rays
  • Environmental stress
  • Automatic Optic Inspection (AOI, inspection via camera)
  • Flying probe tests
  • Functional test bench: final test

Medium to volume services available with REFLEX CES to fulfill your production needs:

  • Complete ICT, X-RAY, Functional & RF Test Support
  • Full Turnkey Services, Centralized Supply Chain
  • Demand Management
  • BTO/Order Fulfillment
  • End Product Configuration and Distribution
  • Final Pack Out
  • Global Logistics
  • Warranty and Repair

Boards analysis and monitoring

Thanks to a DFA (Design for Assembly) process, REFLEX CES is able to monitor the efficiency and lifetime of the boards, to better produce, and better support customers :

  • Predictive obsolescence, PCN Product Change Notice (PCN),End-of-life (EOL) of the Bill of Material (BOM) with SiliconExpert ™ : REFLEX CES is able to propose equivalent component according to the customer needs
  • MTBF calculation
  • Analysis of the PCB’s components implementation (space, ranges, thermal brakes…) during the DFA process
  • Expertise on reflow soldering process, press-fit, reparability, RX, cleaning, coating
  • Producibility preliminary report
  • Economic risk assessment
  • Lead-time management
  • First Article Inspection (FAI) report

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